TSMA YEARBOOK 2017

106

2017 Yearbook

factory. In the contrary, with the assistance of the smart equipment and system, the work of the original

personnel are elevated to inspections and confirmation. And the heavy delivery work problem would be

solved; the chance of industrial safety accidents would be also lowered. Besides, due to the re-confirming act

of the working staff, product quality and yield could be much improved. In general, the system can bring the

benefits as followed:

Optimization of the manufacturing efficiency: The no-manual delivery system has the materials from

the storage or the second process production line. The delivery quantity of the assemble parts relies

on the demands. When the production line needs to be changed, the system can save time to deliver

the materials in and out of the production line. In addition, the automatic guided vehicle carry all the

assemble parts of a treadmill. When the final product is assembled, it is supposed that all the parts shall

be installed into the product. If there is any left part, it shows there must be a problem on the certain

part of the production line.

Flexibility of production: Once the production information database is installed, the producing process

of all products can be managed efficiently. All production information will be on the intelligent system.

Therefore, if there is a request to produce different products, we only need to read the barcode on the

manufacturing test sheet and then we can directly change and schedule the assemble content to carry

out the requested production. Besides, if suddenly the staff forgets how to produces the new products,

they can use the online documents on the system and watch the video lessons and quality abnormality,

etc. By direct browsing, the production-line personnel would be reminded with precautions.

To establish an intelligent management system of inspection information: via signal automatic

collection, the captured inspection results are recorded in the database and build a connection with

the product serial number of treadmill for the future tracing. If the measure results do not meet the

regulations, the system will pump up an error screen to remind the staff on the production line.

Meanwhile, there are also color management. OK is green; NG is red. In addition, if there is an important

data which is not given, the system will also show up a reminded the missing information and forbid the

producing flow to the next working station.

Information collection: collecting and recording all the mechanical signals of assembled parts during

the assembling process on the major production line which includes the frame processing, base

assembling, motor assembling, roller assembling, running plate assembling, running belt assembling,